Product Thermal Capacity: 1 - 20 t/h
Working Pressure: 0.7 - 2 Mpa
Available Fuel: Nature gas, coke oven gas, biogas, methanol, liquid propane gas, diesel, heavy oil, light oil, crude oil, etc.
Available Industries: Heat supplying, chemical, food, textile, printing and dyeing, cigarettes and tobacco, fodder, pharmacy, building materials, brewery, rubber, hospital etc.
WNS series horizontal internal combustion boiler is a boiler shell type 3 passes wetback oil/gas fired boiler. After fuel is being atomized by burner, flame is full of the wave furnace and transfer heat via furnace wall, this is 1st pass; the high temperature smoke is collected in reversal chamber and then enters 2nd pass which is grooved tubes bundle area; after heat convection, air temperature gradually falls and goes to front smoke box and turn to 3rd pass, which is smooth tubes bundle area, and then enters chimney passing back smoke box and exhausted to the atmosphere.
1. Digitized manufacture
The key part such as material cutting, rolling, drilling are proceeded by advanced CNC machining process to reduce the assemble stress and extend boiler working lifetime.
The front and back smoke chamber plates are cut by CNC plasma cutting machine and looks tidy and beautiful.
2.Easy operation and maintenance
Fully automatically operating, with automatically adjustment and protection of burning, water level, temperature and steam pressure.
3. Longer working life
Smoke tube and tube sheet connection is expanded first to eliminate the gap between them, then adopt automatic argon arc welding to relief the stress and expand boilers working life.
Longitudinal and girth joint adopt advanced automatic submerged-arc welding for good welding quality. All longitudinal and girth joint will have 100% radiographic inspection.
Fin tube us ND steel or stainless-steel material which avoid low temperature corrosion.
Inspection procedure point is set up to guarantee the sequence of expanding and welding, avoid cracking of the tube sheet holes.
4. Less fuel consumption
High quality aluminum silicate fiber is used with fire clay insulation, to control the boiler body temperature below 45℃ to control heat lost.
Sufficient steam storage room and heating area makes boiler to generate high quality steam and high thermal power.
Condenser is added to reuse the waste heat of the exhausted smoke to increase feeding water’s temperature and reduce emission temperature, which can increase the thermal efficiency above 98% and save operating cost.
Boiler Header is a manifold which tie multiple steam carrying pipes to one boiler. The manufacturing requires precision drilling of the holes for pipes with close tolerance, fabrication and heat treatment. Boiler header are designed for 47 Kg/Cm² pressure & 364°C temperature. The Boiler Headers are usually made from Chromium-Moly Steel like P11
In steam locomotive use, by far the most common form of superheater is the fire-tube type. This takes the saturated steam supplied in the dry pipe into a superheater header mounted against the tube sheet in the smokebox.The steam is then passed through a number of superheater elements—long pipes which are placed inside large diameter fire tubes, called flues.
Steam Headers. A steam header is the main steam supply pipeline, its function is to deliver steam in as high level of quality (dryness) as possible to the general areas where steam is needed. It is a distribution pipe from a steam source. From it branches laterals to individual users.
Use of Ball Valves. Ball valves are typically an isolation types of valves. They can be used in … In any application that uses steam or heated water, boiler valves or steam valves are an integral part of the function. Boiler valves not only control pressure but also control temperatures. The Main Types of Boiler or Steam Valves: Ball Valves These valves offer good shut-off capabilities.
Aug 09, 2019· Deaerator working principle, Types and Process Control. Deaerators is commonly employed in any chemical process industry or in Power Plants wherever boiler is utilized for steam production from boiler feed water. Deaerator solves the aim of removal of unwanted dissolved gases and dissolved oxygen from the boiler feed water before going in boilers.
Generally, a steam boiler is a type of closed container, designed with steel for heating the water to generate steam by some energy source like burning of fuel with eventually. The vapor generated may be delivered at low-pressure for the industrial progression work in sugar industries, cotton mills, and for generating steaming water that can be utilized for heat up fixing at much low-force.
Using the Steam Property Calculator, properties are determined using Inlet Pressure and the selected second parameter (Temperature, Specific Enthalpy, Specific Entropy, or Quality). The Specific Enthalpy is then multiplied by the Mass Flow to get the Energy Flow: Step 2: …
steam drum is the upper drum of a boiler where all of the generated steam is collected. The mud drum and water tubes are filled completely with water, while the steam drum is only partially full. Maintaining this vapor space in the upper drum allows the saturated steam to collect and pass out of the header.
The starting point for the distribution system is the boiler house, where it is often convenient for the boiler steam lines to converge at a steam manifold usually referred to as the main distribution header. The size of the header will depend upon the number and size of boilers and the design of the distribution system.
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