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3pass boiler for sugar mill

Product Thermal Capacity: 1 - 20 t/h

Working Pressure: 0.7 - 2 Mpa

Available Fuel: Nature gas, coke oven gas, biogas, methanol, liquid propane gas, diesel, heavy oil, light oil, crude oil, etc.

Available Industries: Heat supplying, chemical, food, textile, printing and dyeing, cigarettes and tobacco, fodder, pharmacy, building materials, brewery, rubber, hospital etc.

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Introduction of WNS gas / oil fired steam boiler:

WNS series horizontal internal combustion boiler is a boiler shell type 3 passes wetback oil/gas fired boiler. After fuel is being atomized by burner, flame is full of the wave furnace and transfer heat via furnace wall, this is 1st pass; the high temperature smoke is collected in reversal chamber and then enters 2nd pass which is grooved tubes bundle area; after heat convection, air temperature gradually falls and goes to front smoke box and turn to 3rd pass, which is smooth tubes bundle area, and then enters chimney passing back smoke box and exhausted to the atmosphere.

Technical advantages:

1. Digitized manufacture
The key part such as material cutting, rolling, drilling are proceeded by advanced CNC machining process to reduce the assemble stress and extend boiler working lifetime.
The front and back smoke chamber plates are cut by CNC plasma cutting machine and looks tidy and beautiful.

2.Easy operation and maintenance
Fully automatically operating, with automatically adjustment and protection of burning, water level, temperature and steam pressure.

3. Longer working life
Smoke tube and tube sheet connection is expanded first to eliminate the gap between them, then adopt automatic argon arc welding to relief the stress and expand boilers working life.
Longitudinal and girth joint adopt advanced automatic submerged-arc welding for good welding quality. All longitudinal and girth joint will have 100% radiographic inspection.
Fin tube us ND steel or stainless-steel material which avoid low temperature corrosion.
Inspection procedure point is set up to guarantee the sequence of expanding and welding, avoid cracking of the tube sheet holes.

4. Less fuel consumption
High quality aluminum silicate fiber is used with fire clay insulation, to control the boiler body temperature below 45℃ to control heat lost.
Sufficient steam storage room and heating area makes boiler to generate high quality steam and high thermal power.
Condenser is added to reuse the waste heat of the exhausted smoke to increase feeding water’s temperature and reduce emission temperature, which can increase the thermal efficiency above 98% and save operating cost.

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find here sugar mill spares, sugar Plant machinary, supplier of sugar mill spares, sugarcane plantation management, cane management services, sugar mill operation material, maintenance spares, refinery operation & performance improvement, process technology for refinery, process steam reduction by applying energy integration principle, electrical equipment, distillery operation spares

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Author: DTW Designs (Qld) Pty Ltd Sugar Mill Boiler. Capacity 0.1~30t/h; Available Fuel coal, biomass fuel, oil, gas, electric, etc.; Heating Medium steam, hot water, thermal oil, hot air; Brief Intro In a sugar mill, steam is used primarily for generating power, concentrating sugar juices, and drying sugars. The economic viability of the cane sugar mill largely depends upon the use of bagasse as a fuel to generate power and

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Background Document: Bagasse Combustion in Sugar Mil

Emission Factors Mill - Unit - Date Emission lbs/106 lbs/103lbs Ibs/hour ppm BTU steam Fuel B-Bagasse Data 0-Oil Evaluation Talisman Sugar Corp. Unit 5 - 1975 27.02 88 .19 .32 B,0 Acceptable Hawaiian Commercial Sugar Co., Puunene Mill, Units 1 & 2 79.50 98.8 -6 .44 Acceptable Hawaiian Commercial Sugar Co., Puunene Mill, Unit 3 26.98 42.2 .12

Visit Trip In A Sugar Mills (industry) - YouTube

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Contact Us

zhulin@zozen.com

No. 76, Xin Da Road, Zhou tie Town, Yixing, Wuxi, China

0086-510-68530066, +86-13506151292

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