Product Thermal Capacity: 1 - 20 t/h
Working Pressure: 0.7 - 2 Mpa
Available Fuel: Nature gas, coke oven gas, biogas, methanol, liquid propane gas, diesel, heavy oil, light oil, crude oil, etc.
Available Industries: Heat supplying, chemical, food, textile, printing and dyeing, cigarettes and tobacco, fodder, pharmacy, building materials, brewery, rubber, hospital etc.
WNS series horizontal internal combustion boiler is a boiler shell type 3 passes wetback oil/gas fired boiler. After fuel is being atomized by burner, flame is full of the wave furnace and transfer heat via furnace wall, this is 1st pass; the high temperature smoke is collected in reversal chamber and then enters 2nd pass which is grooved tubes bundle area; after heat convection, air temperature gradually falls and goes to front smoke box and turn to 3rd pass, which is smooth tubes bundle area, and then enters chimney passing back smoke box and exhausted to the atmosphere.
1. Digitized manufacture
The key part such as material cutting, rolling, drilling are proceeded by advanced CNC machining process to reduce the assemble stress and extend boiler working lifetime.
The front and back smoke chamber plates are cut by CNC plasma cutting machine and looks tidy and beautiful.
2.Easy operation and maintenance
Fully automatically operating, with automatically adjustment and protection of burning, water level, temperature and steam pressure.
3. Longer working life
Smoke tube and tube sheet connection is expanded first to eliminate the gap between them, then adopt automatic argon arc welding to relief the stress and expand boilers working life.
Longitudinal and girth joint adopt advanced automatic submerged-arc welding for good welding quality. All longitudinal and girth joint will have 100% radiographic inspection.
Fin tube us ND steel or stainless-steel material which avoid low temperature corrosion.
Inspection procedure point is set up to guarantee the sequence of expanding and welding, avoid cracking of the tube sheet holes.
4. Less fuel consumption
High quality aluminum silicate fiber is used with fire clay insulation, to control the boiler body temperature below 45℃ to control heat lost.
Sufficient steam storage room and heating area makes boiler to generate high quality steam and high thermal power.
Condenser is added to reuse the waste heat of the exhausted smoke to increase feeding water’s temperature and reduce emission temperature, which can increase the thermal efficiency above 98% and save operating cost.
There are two types of horizontal steam drums. One is the water tube steam drum and the other is a waste heat steam drum. Both types of steam drums have the primary and critical purpose of the mechanical phase separation of the water and steam mixture which flows from the Heat Recovery System Generator (HRSG) evaporator into the drum or fired boiler.
Mar 04, 2020· Mud drum is another header which is situated at the bottom of the boiler and usually helps in natural circulation of water through the steam tubes. Mud drum usually contains water at saturation temperature, and also the precipitated salts and impurities known as slurries. It is periodically washed to remove the slurry by opening the discharge valve.
Mar 17, 2015· Steam, Boiler, and Blowdown Pressure are the same. Combustion Efficiency is the % of fuel energy that is directly added to the feedwater and not otherwise lost or used. Blowdown Rate is the % of incoming feedwater mass flow rate that leaves the boiler as a saturated liquid at boiler pressure.
Mar 25, 2016· What is the purpose of the boiler? Well it is to convert water to steam . In water tube boilers water goes through the tube and it gets converted to steam. At the end all the water need not necessarily convert into steam. It might be in a mixed ph
A high pressure watertube boiler (also spelled water-tube and water tube) is a type of boiler in which water circulates in tubes heated externally by the fire. Fuel is burned inside the furnace, creating hot gas which heats water in the steam-generating tubes.In smaller boilers, additional generating tubes are separate in the furnace, while larger utility boilers rely on the water-filled tubes
Steam, Boiler, and Blowdown Pressure are the same. Combustion Efficiency is the % of fuel energy that is directly added to the feedwater and not otherwise lost or used. Blowdown Rate is the % of incoming feedwater mass flow rate that leaves the boiler as a saturated liquid at boiler pressure.
Boiler steam drum water level is one of the most important power plant parameters to both measure and control. Control of the proper water level in the boiler is critical for safe operation of the boiler. If the level is too low, boiler tubes will be damaged by overheating. If the
Advantages of Water Tube Boiler1. Larger heating surface can be achieved by using more numbers of water tubes. 2. Due to convectional flow, movement of water is much faster thanWorking Principle of Water Tube BoilerMore and more steam is produced the pressure of the closed system increases which obstructs this convectional flow of water and hence rate productiTypes of Water Tube Boiler1. Horizontal Straight Tube Boiler. 2. Bent Tube Boiler. 3. Cyclone Fired Boiler. 1. Longitudinal Drum Boiler 2. Cross Drum Boiler. 1. Two Drum BenCross Drum Water Tube Boiler1. The feed water is fed to the cross drum through feed water inlet. 2. Then this water comes down through the down-comer pipe and enters into incl the U-tube boiler shown in Fig. 1. This comprises a single water and steam drum, with a single tube which forms a “U”. The right-hand leg of the “U” is the upcomer, and discharges its contents above the level of the water in the drum. The tube is considered to be capable of being heated to any required intensity,
To determine the maximum allowable working pressure of a boiler drum during different operating conditions you can use the formula contained within ASME Boiler & Pressure Vessel Code PG-27 Cylindrical Components Under Internal Pressure page 10. Specifically, PG-27.2.2 page 10. PG-27.2.2 Piping, Drums, and Headers.
steam can occur. To prevent boiler tube chocking and overheating of the boiler tubes the blow down is necessary. The blow down is the water removed from boiler to maintain the solids level in the boiler drum. This can be calculated as follows: E = Evaporation or steam generation rate. S = Amount of solids (ppm) B = Blow down (m3 / hr)
Mar 26, 2012· CT series water tube steam generators represent a modern concept of “D” shaped design: two overmounted drums, expanded vertical tubes, full water walls type furnace and the burner housed
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