Product Thermal Capacity: 1 - 20 t/h
Working Pressure: 0.7 - 2 Mpa
Available Fuel: Nature gas, coke oven gas, biogas, methanol, liquid propane gas, diesel, heavy oil, light oil, crude oil, etc.
Available Industries: Heat supplying, chemical, food, textile, printing and dyeing, cigarettes and tobacco, fodder, pharmacy, building materials, brewery, rubber, hospital etc.
WNS series horizontal internal combustion boiler is a boiler shell type 3 passes wetback oil/gas fired boiler. After fuel is being atomized by burner, flame is full of the wave furnace and transfer heat via furnace wall, this is 1st pass; the high temperature smoke is collected in reversal chamber and then enters 2nd pass which is grooved tubes bundle area; after heat convection, air temperature gradually falls and goes to front smoke box and turn to 3rd pass, which is smooth tubes bundle area, and then enters chimney passing back smoke box and exhausted to the atmosphere.
1. Digitized manufacture
The key part such as material cutting, rolling, drilling are proceeded by advanced CNC machining process to reduce the assemble stress and extend boiler working lifetime.
The front and back smoke chamber plates are cut by CNC plasma cutting machine and looks tidy and beautiful.
2.Easy operation and maintenance
Fully automatically operating, with automatically adjustment and protection of burning, water level, temperature and steam pressure.
3. Longer working life
Smoke tube and tube sheet connection is expanded first to eliminate the gap between them, then adopt automatic argon arc welding to relief the stress and expand boilers working life.
Longitudinal and girth joint adopt advanced automatic submerged-arc welding for good welding quality. All longitudinal and girth joint will have 100% radiographic inspection.
Fin tube us ND steel or stainless-steel material which avoid low temperature corrosion.
Inspection procedure point is set up to guarantee the sequence of expanding and welding, avoid cracking of the tube sheet holes.
4. Less fuel consumption
High quality aluminum silicate fiber is used with fire clay insulation, to control the boiler body temperature below 45℃ to control heat lost.
Sufficient steam storage room and heating area makes boiler to generate high quality steam and high thermal power.
Condenser is added to reuse the waste heat of the exhausted smoke to increase feeding water’s temperature and reduce emission temperature, which can increase the thermal efficiency above 98% and save operating cost.
The standard Aalborg AV-6N exhaust gas boiler for steam appli-cation has a natural circulation design offering several operational advantages compared to traditional forced circulation. Aalborg AV-6N heat recovery boiler improves overall efficiency Aalborg AV-6N is the optimum solution for high-performance heat recovery systems.
B&W's single-drum recovery boiler, now the standard in the pulp and paper industry, provides high availability with safe operation and low maintenance. We have been at the forefront of technologies which improve boiler and cycle efficiency, such as firing higher solids concentration liquors, using low pressure steam to heat combustion air, and feedwater heating.
Aug 07, 2019· A waste heat recovery unit (WHRU) is an energy recovery heat exchanger that transfers heat from process outputs at high temperature to another part of the process for some purpose, usually increased efficiency. (According to Wikipedia) Thermokrupp Boilers are manufacture waste heat recovery boilers for our valuable clients for various applications.
What is combustion efficiency in steam boiler?Managing your boiler with the best amount of excess air will reduce heat loss up to the mass and enhance combustion efficiency. Combustion efficienWhat are the factors of combustion efficiency?The thermal efficiency and combustion efficiency of a condensing device will be different. The only way to determine the exact thermal efficiencyWhat are direct and indirect efficiencies in boiler?The overall boiler efficiency relies on many parameters apart from combustion and thermal conductivity. These other parameters include ON-OFF damag Boiler efficiency and carbon burnout. Boiler efficiency is a measure of how effectively chemical energy in fuel is converted into heat energy in steam going to the turbines. The largest boiler efficiency loss is sensible heat lost as hot flue gases (and ash) exit the boiler.
the temperature of the generated steam. Generally, boiler efficiency can be increased by 1% for every 40°F reduction in flue gas temperature. By recovering waste heat, an economizer can often reduce fuel requirements by 5% to 10% and pay for itself in less than 2 years. The table provides examples of the potential for heat recovery. Example
Thermal Efficiency. The thermal efficiency of a boiler specifies the effectiveness of the heat exchanger of the boiler which actually transfers the heat energy from fireside to water side. Thermal efficiency is badly affected by scale formation/soot formation on the boiler tubes. Direct and Indirect Boiler Efficiency
Modern Method to deterMine recovery Boiler efficiency Authors*: Esa K. Vakkilainen1 where η is the boiler efficiency Q abs is the useful heat absorbed (heat transferred to steam) Q in is the heat and energy input into the boiler. dezembro/December 2011- Revista O Papel 59
A comparison of the TAPPI -based (Technical Association of the Pulp and Paper Industry) recovery boiler plant heat loss diagram and computations performed in this study shows nearly identical heat
In Lees' Loss Prevention in the Process Industries (Fourth Edition), 2012. 12.8.4 Waste Heat Boilers. Process heat recovery boilers, or waste heat boilers, are widely used, particularly on ethylene and ammonia plants and on sulfuric acid and nitric acid plants.This type of boiler has developed as a cross between a conventional shell-and-tube heat exchanger and a firetube boiler.
Power Plant Performance Efficiency - Power plant heat rate, thermal efficiency, capacity factor, load factor, economic efficiency, operational efficiency, energy efficiency Psychrometric Chart for Low Temperatures at Sea Level - Psychrometric chart in I-P Units at low temperature at sea level and barometric pressure 29.921 Inches of HG
Waste heat recovery has direct effect on the efficiency of the whole process and system. Recovery of waste heat can result in low process cost, reduction in utilities consumption. There are several other indirect benefits of waste heat recovery such as reduction in fuel consumption etc.
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